In the beverage industry, beverage cans are some of the most common packaging options. Soft drinks, energy drinks, fruit juices, and sparkling water are generally packaged in these cans for safety and durability. Being ever-increasing, the beverage industry necessitates understanding the beverage can manufacturing process. If you are looking to install a manufacturing space and co-packaging business, this can be helpful information for you.
At Ayuray Organics, we provide complete co-packing services, which include high-quality packaging such as aluminum cans. In this blog, we will explain the process of beverage can manufacturing in simple terms and discuss the steps involved in the process.
What is a Beverage Can?
A beverage can is a container that is made up of aluminum or tin-plated steel. It is used to store and distribute the liquid drinks. The cans are lightweight, easy to use, and 100% recyclable. Additionally, cans provide superior protection to the beverage that is stored inside.
Usually, cans are made with an aluminum sheet. Because of its lightweight, corrosion resistance, and eco-friendly features.
Steps in The Process of Beverage Can Manufacturing
1. Selection of Raw Material (Aluminum Coils)
The can-making process starts from finding the right and large aluminum sheet; these sheets are usually made from coils. These sheets are lightweight and corrosion-resistant. These sheets can hold the carbonated and non-carbonated beverages.
2. Cup Blanking and Drawing
The aluminum sheet is fed into a machine that cuts circular blanks. The process of forming a shallow cup from the sheet is called drawing. This is the first step in shaping the base of the can.
3. Redrawing and Ironing
The shallow cup is then pushed into the series of rings, which are called dies. These dyes stretch the ring and make it tall and thin. This stage is known as redrawing and ironing of the cans. It gives the can its final height and reduces the thickness of the wall.
4. Trimming The Can
When the can has its final height, the top edge still looks uneven. A trimming machine cuts the top to make it even, and it is an important part, as it helps to seal the lid later.
5. Cleaning and Drying
The can is washed properly to remove the oil, dirt, and residue after shaping. After that cans were dried and prepared for coating and printing.
6. Inside Coating
After that, the special internal coating is sprayed inside the can. This spray protects the beverage from reacting with the aluminum. This coating is important for food and drinks. Additionally, it helps to improve the shelf life of the beverage.
7. Outside Printing and Varnishing
This is where the brand name comes in. The outer surface of the can is printed with the logos, labels, and designs of the company. The high-speed printing machines require the proper design and finishing. A varnish coating is also added for the protection and shine on the can.
8. Necking and Flanging
The upper part of the can is slightly narrow, which is done in the process of necking. Then a flange (a small outward rim) is formed at the top to hold the lid properly.
9. Inspection and Quality Control
Every can goes through the quality check for the height, roundness, thickness, and coating accuracy. This process is important to ensure that the can has no leaks or deformities.
10. Palletizing and Shipping
All the quality checks are completed, and the cans are stacked, wrapped, and transported to the beverage filling plant. They filled, sealed, and prepared the can for delivery.
Why Are Beverage Cans Popular in The Market?
- Cans are lightweight and easy to carry anywhere. Additionally, they are ideal for consumption.
- Aluminum cans are 100% recyclable, and they are a sustainable option for packaging beverages.
- The cans provide excellent protection from the light and air. This protection helps to preserve the freshness of the drink.
- Beverage cans provide a wide surface for branding the logo and name of the brand.
Why Can You Trust Ayuray Organics For Manufacturing Beverage Cans?
We help beverage brands bring their products to the market with ease. If you are launching an energy drink, sparkling water, or fruit juice, we can provide you with a reliable packaging option. We offer full support in Can filling and packaging to our clients. Additionally, we work closely with our clients to provide them with the right packaging according to their products.
Here are our services:
- We provide beverage formulation and R&D.
- We have high-speed can-filling equipment.
- We provide personalized labeling and branding.
- Reliable sealing technology
- Lab testing and quality assurance of products
- Small- and bulk-batch production options
Advantages of Choosing Ayuray Organics for Can Manufacturing
- We have a trained team that properly manages every step of the filling-to-co-packing procedure.
- We have strict rules for hygiene and quality standards according to the regulatory bodies.
- Additionally, we provide customized packaging to increase the brand image and target audience.
- Competitive fees for start-ups and growing beverage brands.
- Production and delivery services to match your launch schedule.
Final Thoughts
We have provided proper information about how beverage cans are made. We have mentioned every necessary step, from raw materials to the final product. Ayuray Organics makes sure that the can is safe, long-lasting, and made to engage the customers. The can continues to be a leading choice for beverage corporations worldwide, despite growing demands for eco-friendliness and portability.
At Ayuray Organics, your expertise, innovation, and quality go alongside our beverage can filling and co-packing services. We give brands being launched as well as already established ones, support to grow efficiently through high-quality can packaging solutions.
Frequently Asked Questions (FAQs) About Beverage Can Manufacturing Process
Q1. Can we consider aluminum cans safe for beverages?
Yes, aluminum cans are safe for the packaging of beverages. They are coated with a food-grade lining to protect them and prevent any reaction from taking place between the beverage and the exposed metal.
Q2. Does Ayuray Organics provide custom beverage can filling services?
Yes, we fill, seal, and label custom cans for different beverage types.
Q3. What is the minimum order quantity (MOQ) offered by Ayuray Organics?
We provide everything from small to bulk batches. Contact our team for details concerning your product’s specific MOQ.
Q4. What is the time for the manufacturing process?
The time taken to complete the manufacturing process depends on the quantity of the order. Additionally, it takes about 2 to 4 weeks, depending on batch size and level of customization.
